Instead, ink is attracted to the substrate in the appropriate design using negative and positive charges. Around you, you will find many products, be it grocery or office-supplies, which are packaged with flexo printing. Read on to know what’s right for your budget. With flexo printing (as it is often called), you can have different repeat lengths, use various inks, and more. Flexographic label printing’s most attractive feature is its versatility. Often, this requires precision to ensure that the print results are desirable and accurate. Flexography is able to reliably print on a variety of substrates. It can easily be scored, folded, perforated, varnished, foil blocked, stitched and more, using standard converting equipment. With state-of-the-art manufacturing facilities, experienced professionals at every level, and the … Although the original use of flexographic printing was almost entirely for food packaging, time and technological advancements have made it available for many other applications now. Printmatics is cloud-based, intuitive Print MIS software for improving print and sign shop management. Flexographic printing is a high-speed printing process that uses fast drying UV or Water base inks, which makes it suitable for printing on a wide variety of substrates such as paper, plastic, foil, BOPP film, MPET, PET, PVC and tag material amongst others. ), Hot & Cold Stamping Foil for Screen Printing, BOPP Film Compatible with Lamination Glue, Letterpress Photopolymer Plates (Water-Based), Water / Alcohol Washable Photopolymer Plates, Water-based Adhesive with Sleeve Temperature (Flexo), UV Adhesive for Cold Foil Printing (Flexo), UV Adhesive for Cold Foil Printing (Letterpress), UV Adhesive for Cold Foil Printing (Offset), UV Adhesive for Cold Foil Printing (Screen), Adhesives for Cigarettes (tipping and seaming), Flexo Spare Parts (Anilox, Cylinders etc. No matter what converting method you have in mind, Polyart® is ready to go to work for you. That includes plate making and mounting. Our high-performance inks are formulated for a variety of substrates to improve printability, … Superb Versatility Offers Limitless Possibilities. Fountain roller The fountain roller transfers ink located in an ink pan to a second roller, an anilox roller. “The Cross-Over Point” Flexography and digital printing are no longer competing technologies. With offset printing, the inked image goes from a plate to the carrier and then to the substrate. Most likely causes: Too much pressure pushes ink out because it has no other place to go. ), Offset Spare Parts (Doctor Blades, Cylinders etc. The process uses flexible printing plates made from polymer with a slightly raised print surface, to transfer the ink onto … Flexography is well-suited to print continuous patterns, … To achieve the best white, … Typically, lithographic printing is used on heavy paper stock. Clear cups printed with the indirect flexo process illustrate the effect fill has on color. Can be Gamma irradiated for medical sterilization processing. Polyart combines the strength of plastic with the printing quality of paper. Flexographic printing is the standard method for printing on packaging materials and medical product release liners. Appearance: Ink extends beyond the edges of the intended printing area on the substrate. You want it all: the durability of plastic, the printability of paper? Prints absorbent & non-absorbent substrates:It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. The pre-press process is extremely important for flexographic printing. Alcohol-base inks are most often used to print on nonabsorbent substrates such as film and foil. Of course, each printing process has its own unique features and advantages. Flexographic presses can print on uncoated or coated papers, carton board, liner board, aluminum foil, and different types of plastic films, including low-density polypropylene (LDPE), polypropylene (PP), bio-oriented polypropylene (BOPP), and polyester (PET). Polyart® adapts quickly to most printing processes, such as flexography, lithography, gravure, rotary letterpress, screen, as well as variable information systems such as thermal transfer, ion deposition, dot matrix, ink jet, etc. The result is faster printing speeds and higher color accuracy with the use of flexo printing. Therefore, flexographic presses can print many consecutive colors at high speeds with one pass through the press. It’s also important to make sure that the type of ink being used will be able to neatly print onto the substrate. If you’re interested in learning more about Printmatics, schedule your free consultation today! Synthetic substrates are principally characterised by their surface energy: the interactions between the solid surface of a substrate and a liquid element (an ink or overprint varnish) is defined by the evaluation of the surface energy of the substrate … Digital Textile Printing – The Process and Advantages, Systemize your workflow to keep your shop running smoothly with minimal time and effort, Free up your time and resources so that you can scale and achieve new levels of success, Take the headache out of managing your shop, Improve your processes to operate more efficiently with less overhead and less risk. The main difference with both processes is that offset printing is only done on flat surface while Flexographic printing can be used on almost any substrate with a flexible surface. Full review of your current situation to discover how you can improve your workflow for increased efficiency, Worflow automation recommendations specifically based around your shop, A live walkthrough of how you can use Printmatics to improve your bottom line AND manage your business without the headache, Gain insight into how you can get ahead of your competition. These plates are attached to a cylinder which rolls across the substrates transferring ink. It is challenging to imagine a day without crossing flexographic printing products. Technically, dot gain occurs in every flexographic print, but is normally imperceptible. The Printing Substrates are divided in the following categories: Witness the perfect marriage of paper and plastic with Polyart, the synthetic paper that's as printable as it is durable. Flexo printing can achieve high speed production and many presses have multiple converting options integrated into the press, enabling a single pass operation. Complies with specifications for toy regulations. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. You’ve also got digital printing, where printing plates aren’t necessary. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing).For any further information, please contact our Sales Department at commercial@novacel.gr. MLS is a flexographic printer and converter with capabilities to print on a wide variety of substrates. Some examples include: Flexography is one of the fastest-growing segments in the printing industry. However, as I’m sure you’re already aware, this is a rapidly growing segment of the printing industry. Such substrates may include: Such substrates may include: Films such as polyester, OPP, nylon, and PE, Papers, Carton board, Non-woven textiles, Coated or un-coated liner board. Sometimes a one-size-fits-all solution isn’t enough to optimize your prints to the quality that … Plus, Polyart has the durability of plastic, so it stands up to water, weather, grease, chemicals, and it resists tearing in both directions.All these qualities make Polyart the ideal choice for a multitude of applications - everything from posters, tags and maps to technical manuals and bar-coded labels. Another benefit to flexography is that there is a wider variety of substrates to choose from. The types of rollers used by a flexographic printing press include: Flexographic printing can be used for printing on many different substrates. The capability of printing on so many different substrates has led to the wide use of flexography for printing many common items. This substrate troubleshooting guide helps you identify and address common issues when printing on specific materials. For any further information, please contact our Sales Department at commercial@novacel.gr. Synthetic substrates The most widely used synthetic substrates are polyethylene, polypropylene, polyester, PVC or vinyl, polycarbonate, etc. It includes a high speed rotary process that makes flexographic printing fast, efficient, and mostly for high volume production at a lower cost. Using an assortment of substrates and inks — including conductive ink — we provide flexographic printing and solvent coating. To address this problem, some printers use high-volume aniloxes to get as much ink on the substrate as they can, or use two printing decks and do a double bump. Irregular pressure could be … Therefore, the substrate has to pass through many printing stations. Flexographic printing is a pressure-sensitive process. Also, the ink is provided, as well as doctor blades and everything else needed. Water-based Flexographic Inks. Our substrate heat treating and ink technology ensures an exceptionally clean and durable printed surface that can be used on a multitude of products. “The DuPont™ FAST® 2000TD is DuPont’s latest generation of our thermal equipment that offers a more sustainable platemaking process compared to the solvent workflow by completely eliminating the need for solvents … And that is needed for print shops and industries. Printing variable repeat lengths, using a broad range of inks and a wide variety of substrates is possible with flexo printing. Utilizes a wide variety of inks:It can apply water-based inks, UV curable i… Fittingly, the halo effect is one of 9 common flexo printing defects we recognize with pressure as a likely cause. Flexographic Printing. Film tension must be closely monitored at all times during a print run to prevent any slack which can cause wrinkling, misregistration, web breaks, and other print defects. For gravure printing, the image has to be transferred to the substrate with a metal plate. 1. Refer to the links below for the Technical Specifications of the different types of Polyart Synthetic Paper: Cleaning Units for Anilox, Rotogravure Cylinders, Cliché and Spare Parts, Cleaning Units for Rotogravure Cylinders and Spare Parts, Heat Seal Adhesive for Shrink Sleeve Packaging, Solvents for wash out of washable Photopolymer Plates, Offset Printing Chemicals (Ph/FountainSolution etc. It utilizes a rubber blanket to transfer an image from a plate onto the final substrate. Every business has their own way of doing things, and Printmatics designed to be flexible to meet the needs of your unique way of doing business. After being sterilized, it is microbially clean. Polyart stands up to water, grease, weather and chemicals; plus it beautifully reproduces all your most imaginative ideas. Consider the many benefits: If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. It’s more versatile and diverse than gravure printing. Resistant to tearing and water, ideal for outdoor applications. As quality requirements of packaging continue to increase, flexographic printing still remains very important. Due to its special manufacturing process, it has no grain direction, which allows it to easily conform to shapes of bottles, and increases its foldability. Coated or uncoated paper, corrugated cardboard, metal, plastic film and more substrates can be printed on with flexography. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. One printing process we use to print our cups is indirect flexo. In contrast, flexographic printing is more versatile and fast. Plus, it works well for medium and long print runs and to give the best return on investment. With Printmatics, any member of your team can easily produce estimates, manage orders and customers, keep track of inventory items and more. The major differences between flexographic printing and other printing methods are detailed below: Flexographic and offset printing are used to produce many of the same types of prints. The Pre-press part is what happens before the printing. Although many substrates are widely used for flexible packaging, bio-based materials are becoming popular because of their sustainable characteristic that results in the usage of bio-based films as a flexo-packaging substrates. The plates derive their color from specialized rollers which pass the ink onto the plates to begin with. Still, flexo printing is a leader in the industry. Resistant to oily substances and most chemical products (i.e. Our unique clay coating results in supremely vivid, rich colour and gives Polyart the versatility to print in a variety of sheet fed and web print technologies. Polyart is made of high-density polyethylene (HDPE) and is therefore 100% recyclable in category 2 HDPE. The flexographic printing process, commonly known as flexo in the printing industry, is today used to print labels and flexible packaging for many market segments such as healthcare, pharmaceutical and medical, cosmetics and toiletries, food and beverage, wine and spirits, and more. Our strength is serving specialty markets. It’s essential to weigh the pros and cons, but you could benefit the entire company, as well as your customers. It is versatile enough to print using most conventional printing methods, and it is the perfect solution for a world of applications. No two substrates are the same. Each process has its own advantages as a result of the differences between them. Are you interested in improving the management of your print or sign shop? They can also print on non-woven fabrics and different types of laminates. Roll to roll flexographic printing can also be provided on pressure-sensitive label stock, vinyl, cloth, films and other flexible substrates. We use this process to print on colored substrates, which can present a challenge. It can also occur when water based inks are over-diluted, meaning you may need to … Flexographic printing uses a flexible plate to print onto a substrate, which may be a wood-pulp based, synthetic, or laminated material. Though it can be costly to get the equipment and set it up, the price is offset by the speed and lower maintenance needs. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet.By electronic industry standards, these are low cost processes. Both choices are a costly substitute for the ability to print a good single white underlayer. Many people wonder what flexographic printing is. Discover Polyart, the synthetic paper from Arjobex. Flexographic printing can be used for printing on many different substrates. The possibilities are infinite. 1. It can be used on a wide variety of substrates with a wide variety of inks. Click here to show a preview of what you will find in the … Today, lithographic printing is used to print a great deal of magazines, newspapers, books, labels, and other types of packaging. This also ensures that you can market yourself as eco-friendly and cost-effective. Each station prints a single color. THE FLEXOGRAPHIC PRINTING PRESS; Unwind and Infeed – A roll of substrate/ flexible film is fed into the printing press. This is a high speed process, meaning that inaccuracies in preparing the artwork or platemaking can lead to a lot of wasted ink and materials. INX offers a complete line of solvent-based flexographic printing inks to cover the needs of the surface print packaging market. Printing. For each printing station, a roll of material is passed through multiple flexible rotary plates, with each flexible plate used for a single printed color. About 60 percent of the packaging industry uses flexographic printing in some way. We offer a wide variety of solutions in Printing Substrates, covering the needs of professionals in the industry of Flexography (Flexo Printing). Flexo’s versatility and its capability of running on many different types of substrates is … Can withstand extreme heat and cold, remaining dimensionally stable up to 60° C / 140° F and down to -60° C / -76° F. Due to its good UV resistance and weathering characteristics, it will not shrink or become brittle. Here at Cambridge Label, we print on over 300 different types of substrates for use in our flexographic presses! It’s still in its infancy, so there aren’t as many technological advancements. Tailored to your business, this solution sets your business up for maximum efficiency and profitability. What can we print using Flexographic Printing Press? It’s important to keep in mind that the plate will likely lead to image enlargement as a result of the flexible plate being stretched when attached to the plate cylinder. UV Flexography Other benefits of flexographic printing include the continuous production, arbitrarily and orientated uniform lines [19,20]. Substrates characteristics and printability; Color viewing and measurements in densitometry and spectrophotometry ; Color management and output intent; Design and prepress for flexography; Calibrating a flexographic printing system through the phases of optimization, fingerprint and characterization; Hide course contents. Hdpe ) and is therefore 100 % recyclable in category 2 HDPE plus it beautifully all. Because polyart is made of high-density polyethylene ( HDPE ) and is therefore %. No other place to go block the substrate you want it all: the durability plastic... Its versatility all your most imaginative ideas use this process to print using most conventional printing methods, it. This is a pressure-sensitive process — we provide flexographic printing uses flexible photopolymer printing plates aren ’ t.! Important for flexographic printing uses rubber plates with raised images appropriate design using negative and positive.. 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