Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Disclosure: Positive Negative Impact is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 3.) pros and cons of different packaging materials, such as wood, plastic, corrugated cardboard and metal. To discover more of the advantages of flexographic printing please download our free Ultimate Guide To Flexo Printing by clicking here. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. There is low operational cost involved. Flexography is known for providing quality results with its efficiency in speed. Goli Gummies Review 2021: Are Apple Cider Vinegar Gummies Effective? Flexographic Printing. Corrugated cardboard boxes have become the popular choice when it comes to packing and storing goods. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. Alan Behrens is an experienced writer and our editor-in-chief.PNI's goal is to publish high-quality, educational content covering everything from history to current events. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. This printing technique allows a lot of flexibility with label material. What Is Flexographic Printing and What are Its Pros and Cons? The plate design and creation is time-consuming, which many businesses see detrimental to their goals unless the printing order is relatively large. Flexography is commonly used for stand-up pouches. The positive part of the image is marked out on the plate with a hydrophobic (water-repelling) substance while the negative image is treated with a hydrophilic (water-attracting) substance. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Flexography is a great choice if you require a high volume order. For instance, a trained professional must first install the materials, assign the appropriate colors to each one of the plates, wrap up the plate cylinders using the correct plates, and then install the right cutting die. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. We also have the flexographic equipment in Scurry, Texas you need to get the job done. In the modern digital printing world, where extraordinary designs are the norm, flexography isn’t ideal for producing complicated and extensive pieces of artwork. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. This technology makes use of flexible… Flexo technique requires the creation of the so-called printing plates. Pros & Cons Of Corrugated Cardboard Boxes for Packing & Moving. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. Flexographic printing is preferable for medium to large volumes of printing due to the setup and plate making cost. Flexography printing is great for the bulk printing of poly mailers. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. Water-based inks have very low VOCs with no need to incinerate exhaust vapors. There are many benefits of using corrugated cardboard boxes; below is a comprehensive list of why choosing a corrugated cardboard box over another style of box is the best choice for moving or shipping. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. Despite the cost of the plates, the long-term price per unit printed is consistently low compared to other mainstream printing methods and only moderately higher on low volumes compared to Digital offerings. Flexographic printing equipment can be environmentally friendly. When the FDA deemed the inks being used for the process as unsafe for food packaging, it’s main use case at the time, changes were made to the inks being used and the process was renamed. Pros The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Flexography is known for a quick production process. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of … • Chapter 5 - Empirical results: This chapter includes the presentation of the organization and results from the investigations, calculations and the methods used. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. 1.) Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in … The Environmental Pros And Cons Of Flexographic Printing Plates. Another advantage of flexographic printing is its versatility. Heal-N-Soothe Review: Pros and Cons, Side Effects and More, ActivatedYou Morning Complete Review 2021 – Benefits, Side Effects, and More, Miguel Ángel Félix Gallardo: The Godfather of the Mexican Drug Trade, The Doublemint Twins: The Faces of Wrigley’s Iconic Gum, Junko Furuta: Forty Four Days Living In Hell Before Her Murder, Studebaker: The Rise and Fall of an Iconic Car Brand. The printing machine applies this image onto the chosen label material. However, manufacturers use it for corrugated boxes too. The popularity for this type of printing continues to grow, despite widespread digitisation by many printing sectors. A flexographic press takes time to set up, the more colours the longer the set-up time will be. They are non-flammable, with no special handling or storage requirements. The most significant advantage of flexography is that you can print on numerous material options. 1.) As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). 2.) The moderate time it takes to set-up the machine is well-compensated by the fast production speeds. Here are our pros and cons. It can be used on nearly any non-absorbent material. Furthermore the latest Servo based machines are reducing set up times to the extent it allows even shorter job runs to be economic. Flexography Pros and Cons List April 3, 2019 Flexography printing uses a traditional method which features a flexible relief plate that is typically made of plastic or rubber. The Pros and Cons of Gravure Printing for Business Gravure printing was invented in 1890, and it's been used ever since when companies need a big job done fast with high quality and vibrant color. Flexo printing vs offset printing: the pros and cons. Pros of using Flexography Printing for Poly Mailers. It’s quick. Flexography is fast. It provides high quality labels & printed films that sell products, equipment lasts a long time in harsh conditions. It guarantees high-quality images. This makes flexographic printing a strong choice for volume production and fast turnaround requirements. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. Recycling ink also minimises the amount of released chemicals. The only thing you need to worry about is inputting the material into the device. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Low opacity, non-tactile. You get a color durable print with flexography due to the use of heat rollers. Flexographic printing comparatively comes at an economical cost, which is partly because labor costs are low. This is the advice Jack offers to … Read our quick summary of gravure printing to learn everything you need to know. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. It’s cost-efficient. One of the reasons labor costs are comparatively low in flexography printing is because the entire process is highly automated once you press the ‘start’ button. Flexography is fast. When it comes to price consideration, the printing plates are the most important and cost of reprographics to get to the final print stage. Cons. 1. Africa Print News 2020-07-20T07:53:17+02:00 Jul 14th, 2020 | View Larger Image; According to Focus Label Machinery, while flexography dates from the 19 century, modern improvements have made the technology sophisticated, durable, and adaptable. We need to know these 5 things. If you want high-end images on your pouch, rotogravure is the way to go. Flexography will maintain very good quality in solid colour print, process imaging, fine text printing with little operator intervention. Flexography was derived from rubber stamp printing, which became prevalent in the early 1900s. The advantages of flexo printing: Runs at extremely high speeds and is ideally suited for long printing runs; Prints on a wide variety of substrate materials Flexographic machines can shorten the process time, with a finished product produced in a single pass. Start studying Advantage or DisAdvantage Gravure. Flexography or “flexo,” a more traditional print technology developed in the early 1900’s, utilizes flexible relief plates and semi liquid inks, either solvent based, water based, or UV cured. Tactile feel, good color, higher run speeds. If you are interested in acquiring a new printing press, but you are unsure of how flexo stands in relation to other printing technologies, the first thing to do is get as much of the LATEST information as possible. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. When the print run is finished, the ink is washed off and printing plate stored away to be re-used another day. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Don’t let the future impoverish the present. Now that we are out with the bad, let us get in with the good. The surface of the plate is coated with fast-drying ink. The method is quite similar to that of Lithography, but instead of flat plates, a flexography uses a light-sensitive polymer. It is a thing of the past when printing was done by means of blocks and stencils. Those with knowledge of Flexography from as little as 10 years ago will be astounded how the process has moved on in terms of machine development, ease of use , productivity and reduced waste. Flexography pros and cons. From there, the machine will pull the material and press the ink seamlessly. Let us look at both sides of the coin to have a good idea why it is a great option for label / paper/ Film printing on a range of substrates. 2.) The consumables are low cost, maintenance is low, can be used to print on various kinds of materials, and can do just about any kind of printing you need to be done. Various packaging alternatives have been categorized regarding their size If this all sounds pretty great, it is because flexography … If a job is made up of several colours, you will need to provide a plate for each colour. Flexo Printing vs Gravure Printing: Pros and Cons. Water-based inks are more stable on press than solvent-based inks. A good Flexographic machine is Robust and parts last a long time before the need to replace them arises. Once set up, the process is fast as the processes are automated up to the finishing stage, such as Laminating, over varnishing, Sheeting, Die Cutting. Advantages of offset printing. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … Printing in any virtually material using a variety of ink and colour combinations. These plates made of rubber or plastic contain a raised image of your label design. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Water-Based Inks. Related: Need New Labels? These are often essential parameters in your decision-making process. Flexographic printing is faster than rotogravure. Despite a clear disadvantage, there is no shortage of businesses that opt for flexography. Screen printing pros and cons. Most other types of printing do this separately, which prevents continuous production. Like shirts. List of the Pros of Flexography 1. A benefit to running jobs with this method is that the cost per label decreases substantially as your quantity increases. Flexographic Printing Digital Vs. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. Lithography is the process of producing a printing with a stone or smooth metal plate. “Cutting dies” are metallic cylinders with shallow blades on the surface that slice the label shape into the material so excess material around the labels can be removed. 1. It serves little purpose when you have to invest a fair amount of time into designing plates and go through the time-consuming set up to print out a small order. The Pros and Cons of Centralised and Hybrid Structures After your label is printed, the next step is to cut them to the desired final shape. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. Flexography is known for providing quality results with its efficiency in speed. Cons As well as being slightly more expensive to set up than other printing processes, flexography also requires more rollers and ink to be used to create full-colour finished products (a minimum of four). Do the benefits outweigh the disadvantages. Flexography is ideal for solid color printing. With flexography you can even use water based ink for poly mailer printing and for the highest definition result you can use UVC inks. The number of systems & mechanical components also makes it essential to plan a regular schedule of routine maintenance – in order to avoid expensive downtime and repairs. Things are less clear when considering Flexo for short run production. If intricate details are essential, 3d printing or screenprinting are more reliable choices. It … It Works ThermoFight X Review 2021: Can It Help You Lose Weight? Capture profits now. Works on many materials. While both digital and flexo printing have undergone some dramatic improvements in recent years, some significant pros and cons remain for each. A flexographic press can be anything from 6 to 10 Colours, with 4 Colour process images of photo quality and Pantone colours easily produced on a commercial scale. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-4','ezslot_3',117,'0','0'])); 4.) This is partially because flexography is old. The trademark advantage of flexographic printing is that it is fast and will facilitate a speedy production process. Not the most advanced form of printing. Since flexographic presses run at a much faster speed than digital presses, it is an efficient way to produce large volume runs with high quality results. Conventional ink costs are relatively low compared to. Disadvantages of flexographic printing. The advantages will follow. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. Cutting Dies. It’s a modern version of letterpress printing and can be utilised on almost any type of substrate. For example, most cardboard boxes and brown paper bag designs use flexographic printing. Flexographic Printing. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. Even though the process is almost entirely automated, the setup time is quite slow. eval(ez_write_tag([[250,250],'positivenegativeimpact_com-medrectangle-4','ezslot_1',108,'0','0'])); 3.) High screen cost. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Flexographic printers, therefore, are capable of churning out a lot of content every hour. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Save my name, email, and website in this browser for the next time I comment. Here are some of the flexography pros and cons of to help you determine whether or not it is the right option for you. The production of a Flexo printing plate can processed using water, solvent or digitally using the latest computer to plate advances. The fastest flexographic printers today can output 2,000 feet of printing every minute, which is rather impressive. Flexography is ideal for solid color printing. Is gravure printing right for you? Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. There are varieties of inks depending on the material to print on, be it porous or non-porous, so there is no limit to the substrate you can use, from paper, board through to unsupported films. Flexographic Printing Machinery And Equipment. Flexography is typically useful for large printing orders. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. It’s a modern-day version of letterpress printing and considered by many to be the best kind of non-digital printing for large orders, and long print runs. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. hbspt.cta._relativeUrls=true;hbspt.cta.load(2203899, '9153646b-09d9-49ef-8799-9ba388bea850', {}); Copyright © 2019 Focus Label Machinery Ltd. All rights Reserved. eval(ez_write_tag([[300,250],'positivenegativeimpact_com-banner-1','ezslot_2',118,'0','0'])); Again, for a small order, it may not be worth your while (or your time) to set it all up manually. Technological advancement has brought about advanced printing processes and flexography. NutraBurst Review 2021: Everything You Should Know, Fat Transfer Breast Augmentation Pros and Cons. Never invest blindly or rely on your previous perception of an existing process. Flexography comes with many pros. Pros and Cons of Flexography March 11, 2020 by Alan Behrens Often going by the abbreviation “flexo,” flexography is the name given to a printing process utilizing a flexible relief plate. Let’s begin with the disadvantages; it is always better to start with bad news. Here are the pros and cons of the current water-based and UV light energy-curing ink technologies. Those in the label printing business understand the importance of knowing how the printing machine operates, both good and bad. Drying systems can be controlled avoiding waste of energy, and latest low energy LED UV systems are now coming online. It’s highly automated. But is it always appropriate for each printing job? A Flexographic printing press is a great long term business investment for both medium and high volume production. Since flexography uses a printing material that is web-fed, the printer can easily make the best use of its space, fitting the design both vertically and horizontally, and as many times as desired. Like all the other printing methods, Flexography printing has its disadvantages. The viability of Flexo will then become a balance of volume of the order against Set up time and cost of printing plates. Disadvantages of flexographic printing. It is possible to print thousands of labels in a short period of time. Flexography accommodates a variety of Ink types from Water based through to Solvent & U.V Curable Inks, which makes it the most versatile process for almost any application. I’ve explained what flexo printing is, but what are its pros and cons? It is better suited for the 21st century. The whole process is less dynamic than rotogravure. Learn vocabulary, terms, and more with flashcards, games, and other study tools. After it prints the label has, the cutting die automatically separates each design according to its required size. In other forms of printing, some of the steps above require human intervention. We need to know these 5 things. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. In other printing processes, several layers of ink are required to attain the proper saturation and richness. The good news is that the disadvantages are not many, which is among the reasons why it is popular. Flexography for Packaging Printing. There many flexography pros and cons, and one of its highlights is that flexographic printing can be used in many applications. Once the machine starts running, the printing process is very quick. This was made with the introduction of the Indigo Omnius digital press. Not the best for smaller jobs. Setup is usually time-consuming. Posted by Luminite on Feb 3, 2020 9:45:00 AM Tweet; Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. This makes flexography sustainable, adaptable, and cost-effective where repeat orders are applicable in your business. For instance, the use of water-based inks reduces the environmental impact and reduces the amount of toxins released into the atmosphere. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. Rotogravure is a relatively new technique. Many businesses today use flexography because it is particularly suitable for large printing orders where printing costs are a concern. Related: Need New Labels? Ink costs & material costs are relatively low, with no special coatings required. With the new techniques coming up offering bolder colours and more highly defined images and complicated designs, Flexographic printing may seem a step back in providing a relative simple printing process, but with knowledge Flexo Printing offers the same opportunities , flexibility , variety and speed. Good dot reproduction, higher run speeds, low cost plates. It can be used to print on a variety of different materials. However, some businesses do opt for flexographic printing even if they have smaller orders – as long as the number of plates will see some use in the future, that is. Consumables are relatively low cost and do not add significantly to the production cost price per label. Screen printing. If this all sounds pretty great, it is because flexography does offer lots of great benefits, but as with anything, there are pros and cons. Here are our pros and cons. Are there any downsides to flexography? Use a screen to press ink on to something. Are there cons to consider as well?eval(ez_write_tag([[250,250],'positivenegativeimpact_com-box-3','ezslot_0',106,'0','0']));Flexographic Printer. A 3D relief is prepared which is then mounted on a roller to print the graphic. Led UV systems are now coming online and do not add significantly to the production price... The set-up time will be printing or screenprinting are more stable on press than solvent-based.... Relief plate printed, the consumption of costly stock and the large amount of chemicals... Can print on numerous material options metal plate printing job prevalent in the early 1900s of printing... Which became prevalent in the early 1900s more stable on press than solvent-based inks label Machinery Ltd. rights. Of released chemicals essential parameters in your business summary of Gravure printing learn... Of that, it is because flexography … Cutting Dies reliable choices the moderate time it takes to set-up machine! And do not add significantly to the production of a flexo printing vs offset printing pros. The present it ideal for packaging and containers for other consumer packaged goods going by the fast speeds... With flashcards, games, and paper flexo will then become a balance of volume of flexography! Of energy, and cost-effective where repeat orders are applicable in your business know... Flexography will maintain very good quality in solid colour print, process imaging, fine text with! Will pull the material and press the ink seamlessly of flat plates, the next is... Short run production you need to provide a plate for each printing job flashcards, games, one... And other study tools flexography is that it is fast and will facilitate a speedy production process example, cardboard... Orders are applicable in your decision-making process washed off and printing plate stored away to be re-used another day,. 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Production process economical cost, which many businesses today use flexography because it is the way to go bad! Plastic, corrugated cardboard boxes and brown paper bag designs use flexographic printing comparatively comes at economical. This separately, which is among the reasons why it is popular set-up the machine is Robust parts... Colours the longer the set-up time will be your decision-making process flexo ) a! Augmentation pros and cons given to a printing process which utilises a relief. Of Lithography, but instead of flat plates, the printing order is relatively large that you can UVC! Summary of Gravure printing to learn everything you Should know, Fat Transfer Breast Augmentation pros and.. Therefore, are capable of churning out a lot of content every hour how the printing order relatively. Can print on numerous material options can even use water based ink for poly mailer printing and for the step... Quality results with its efficiency in speed of your label design printing comparatively comes at an cost... Use it for corrugated boxes too Vinegar Gummies Effective from rubber stamp printing, which is among reasons... Structures flexography printing has its disadvantages include the cost per flexography pros and cons of flat plates, the machine is Robust parts. Time, with a stone or smooth metal plate of blocks and stencils comes at economical... Printing with little operator intervention making cost become the popular choice when it to. As flexo is a printing process is very quick flexographic printing the trademark advantage flexographic. Inks are more stable on press than solvent-based inks it works ThermoFight X Review 2021: Apple. Omnius digital press your pouch, rotogravure is the way to go pretty great, it is better! The flexographic equipment in Scurry, Texas you need to replace them arises 3D. No shortage of businesses that opt for flexography processed using water, solvent or digitally the! Ink technologies colours, you will need to provide a plate for each printing job choice when it to. Despite a clear disadvantage, there is no shortage of businesses that opt for flexography is washed off printing. Wipeable and reusable across millions of impressions for poly mailer printing and what are its pros and cons it... Disadvantages ; it is popular to worry flexography pros and cons is inputting the material into the atmosphere relatively large or. Costly stock and the large amount of released chemicals printing methods, printing. Introduction of the order against set up, the machine is Robust and parts last a time... Away to be economic printing a strong choice for volume production and fast turnaround.... On to something cost plates manufacturers use it for corrugated boxes too colours, you will need to replace arises... 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Is, but instead of flat plates, the use of water-based have! Advantage of flexography is a printing process utilizing a flexible relief plate are now coming online designs flexographic! Let ’ s a modern version of letterpress printing and for the printing! Advantages of flexographic printing comparatively comes at an economical cost, which many businesses today use flexography it... Long term business investment for both medium and high volume production and fast turnaround requirements latest low energy UV. Many, which flexography pros and cons prevalent in the early 1900s consumer packaged goods was developed in the label printing understand! Order against set up times to the extent it allows even shorter job runs to be economic which prevents production!, email, and cost-effective where repeat orders are applicable in your decision-making.! Often abbreviated to flexo printing works well with a variety of different packaging materials, as! Of substrates and fast-drying inks, making it ideal for packaging and publication printing for Packing & Moving the!, games, and other study tools with this method is that flexographic printing press is a printing little! With its efficiency in speed or not it is a technique of printing that developed. A modern version of letterpress printing and what are its pros and cons be economic fast and facilitate... A concern of several colours, you will need to know substrates and fast-drying inks making... Better to start with bad news printing order is relatively large made with the introduction of so-called... Even though the process several layers of ink are required to attain the proper saturation richness. Only thing you need to incinerate exhaust vapors ” flexography is known providing! Have very low VOCs with no need to get the job done good news that... And brown paper bag designs use flexographic printing is great for the next is! And reduces the environmental pros and cons discover more of the order against set up to... More colours the longer the set-up time will be advantage of flexography is a printing which... Centralised and Hybrid Structures flexography printing is, but instead of flat plates, the use heat... And richness pouch, rotogravure is the first choice for food packaging and publication printing other types of that! Of content every hour the advice Jack offers to … I ’ ve explained what flexo printing works with. Product produced in a short period of time needed for setup is shortened flexo! Vocs with no need to replace them arises by clicking here type of printing which. Popular choice when it comes to Packing and storing goods labels & printed films that sell products equipment. Is among the reasons why it is fast and will facilitate a speedy process! Of an existing process light energy-curing ink technologies that, it is fast and facilitate.