It has worked flawlessly till this afternoon when it stopped building air. It shows it is on load but will not build pressure. Oil temperature gradually increase when in loading mode, until it reach the top limit (110 deg.Celcius), then shutting down. 8 Pages. Dear sir, Kaeser Air Compressor Reviews Troubleshooting support: The industrial PC saves the last 200 operational events, helping you and Kaeser Support to quickly find and reproduce faults. Kaeser Kompressoren was founded in 1919 and Kaeser USA's headquarters opened in 1982. Check oil level. Search by product number and find exactly the Kaeser compressor parts you need with confidence. Then remove the non- return valve plug and clean the valve seal. It actually drops in temp when running and increases in temp while idling. with KAESER and without KAESER ’s prior written consent will invali-date the warranty. The Porter Cable compressor tank is full, but I can’t get air to come out? by: Carl. Specialised KAESER-ser‐ workshop vice Defective non-return function of Repair or have replaced if nec‐ – the inlet valve. My Kaeser ASD37 is well regularly maintained. Push the reset button. Turn on power. You can expect to pay almost triple what you would for a traditionally lubricated compressor of the same size. For local air compressor sales and service requirements, look no further than the Kaeser Compressors Melbourne Sales & Service Centre, located at the company's Australian head office in Dandenong. Getting an fault code of DM 1 on a Kaeser SM11. Runs well but after filling cylinder won’t restart. If the compressor package runs in idle for longer than the preset period (1) to (2), for example t1 = 6 minutes in idle, the drive motor is stopped completely (2). is bad? 45 Zenith Road Dandenong VIC 3175 03 9791 5999. Attention! 28 Pages. Also we had a lot of buildup in the large hose on the top back of the unit that connects to the top of the cooler. User manuals, KAESER Air Compressor Operating guides and Service manuals. 494 cfm at 125 psi. If necessary, replace the seal and then reinstall all components. Make sure all power wires are tight at connections. Oil, filters, has just replaced a month ago. Either an electrical problem, or the compressor has tripped on a safety device. _______________________ Please advise and what should to do? European Standards must be observed during installation, operation, maintenance and repair of the compressor package. 12 Pages. Our extensive 120,000 square foot facility allows us to provide unequaled product availability. _______________________________________________eval(ez_write_tag([[300,250],'about_air_compressors_com-medrectangle-3','ezslot_0',139,'0','0'])); There are a number of reasons why an air compressor will overheat. Check for errors on display. Check power supply for adequate voltage. To make compressed air understandable for everyone! 100 hp. Kaeser Compressor Service and Repair - 24 Hours We are the premier Kaeser Air Compressor Service and Repair Experts in the Philadelphia Region, including New Jersey and Delaware. Cooler completely clean and doesn’t seem to be throwing off much heat. All Kaeser Compressors catalogs and technical brochures. If your Kaeser air compressor needs repair or maintenance you need an expert technician to get things done, and as one of the largest air compressor service provider in the region, we can definitely help your compressor in the condition where it needs to be to be fully operational. Unsure what you are looking for or can't find the part you need online? We have a large inventory in our Kansas City warehouse ready to ship anywhere in the United States. Tech support has us check the thermostat, that was fine. Since the user has total control over the conditions of the compressor lubricant, he assumes total responsibility for its safe usage. 61 Fault: oil flows from the compressor air filter after shutdown Service manual Portable compressor M122 No. Many Thanks. You’ve checked the power supply to the compressor pressure switch, across the pressure switch to the motor circuit, then to the capacitors, one of which will be the start cap and the other the run cap but the compressor won’t kick on. ... Copco Belliss and Morcom Broomwade Compair Demag Elmo Rietschle Gardner Denver Hanshin Hitachi Holman Hydrovane Ingersoll Rand Kaeser Reavell Sullair Wilkerson. More than 16 years on line helping folks with their air compressor problems! Asd 25 .replaced temp.probe twice over 5 yrs.watching the temp on display as machine warms from cold start,smooth increase in steady graduations till approx.190° ,then fluctuates +/- up to 10° then mach shuts down.wait a minute restart.50 % chance it stays on then drops back to normal operating temp…. Attention! and all recorded data has been erased by unknown causes. While KAESER synthetic compressor oil is less flammable than equal viscosity mineral oils, it cannot be classified as a fire---resistant fluid. Low oil level. ". Coleman equipment stocks and sells Genuine OEM Kubota Engine Parts for your Kaeser Compressor. Activated Carbon Tower. These all have factory-trained sales and service people. : ESD 250, ESD 300Standard Voltage: 460 V / 3 Phase / 60 HzEnvelope Dimensions Inches: 110"w x 79"d x 84"hSound Pressure Level Range: 76-77 db(A)Weight Range (lbs. It is more likely that it is compressor related, and I would be looking into the air end as a possible heat source. It has a flash point above 460F. 3. Today it has problem of overheating airend. Replace your oil if necessary. All-inclusive package for a flat-rate price. My guide will show you how to troubleshoot the most common air compressor problems. I have a CSD 75 T kaeser and my question is if in FLA the compressor runs 96A and the drivemotor runs 84A why the main contactor overload is set to 56A acording to manual. Common rotary screw compressor problems and issues that have been reported. My goal is to share knowledge about industrial air compressors and compressed air systems. Kaeser Air Compressor Parts If your compressor is making sounds it didn’t make before, there is a very big chance there is a part that needs to be replaced, and it’s advisable to make sure a technician will perform a thorough inspection to make sure there are no other issues that have developed because of this faulty worn out part (s). Compressor even runs warm when not loaded. S Series. If it’s a new installation, check the phase sequence. Rotary Screw Compressors BSD Series – Brochure Flow rate 1.12 to 8.19 m³/min, Pressure 5.5 – 15 bar P-651/1ED PDF, 3.66 MB KAESER Report P-2000ED PDF, … And alarm will not clear. SmartPipe+TM. 460 volt, 3 phase. I believe this has happened once before and years ago so I don’t remember what was done to fix the problem. Loose incoming or power connection wires. Your local distributor should be your first stop for almost any inquiry, including: The complete workings of the whole air compressor is explained. it is configurated star delta, Kaeser BSD50 RUNNING HOT AND SHUTTING DOWN , FAULT CODE W G ADT DID BLOW OUT OIL COOLER WITH AIR OIL OK ROOM TEMP OK. We have 2 SM11 units and had the same issue, went through everything, including replacing the thermostat. We have a Kaiser CSD 100. No electrical power. You don’t provide any details of your air compressor (model / HP) so I cannot even check for technical documents about your problem. Now it is giving a back pressure fault. The Air Systems Specialist With over 90 years of experience, Kaeser is the air systems specialist. Kaeser Full Service ensures maximum reliability, availability, efficiency and value retention throughout a compressed air system's entire service life. With compressors, operation failure could stem from one of the other issues covered in this air compressor troubleshooting guide. Kaeser ESD Rotary Screw Compressor (250hp-300hp) (816cfm-1500cfm) Product Features:Drive Motor Enclosure Type: TEFC (IP 55)Series ESD Model No. Could you repost the question with a photo of the controller showing the fault please? Check and reset the overload relay. I suppose it could be the shortage of intake air making the compressor work too hard, or lack of air circulation not allowing natural compressor cooling to take place. 8 Pages. MY AIR COMPRESSOR SHOWS CODE 5 AND SHUTS DOWN RIGHT AFTER START UP. Download 43 KAESER Air Compressor PDF manuals. Browse for Kaeser replacement parts and oils today. Want to save on energy and running costs? I have a Kaeser twin screw compressor we use in our countertop shop. Anyone else know what Code 5 for a Kaeser is and how to correct the compressor fault? Kaeser goes to market through a nationwide network of exclusive branches and distributors. When the lower switching point pmin(3) is reached, the compressor package is automatically started again. When it comes to Kaeser service and repair for NH and MA businesses, United Compressor is only a phone call away. (W. Henrietta, N.Y.)eval(ez_write_tag([[468,60],'about_air_compressors_com-banner-1','ezslot_4',147,'0','0'])); Oil, oil filter, separator and filters are all new. I have a Kaeser air compressor overheating shutting off , is there a specific volume of air that needs to inlet and exhaust. Automatic Magnetic Drain. The controller regulates the compressor package between load and idle. It is more likely that it is compressor related, and I would be looking into the air end as a possible heat source. Compressor shuts down on high-temperature 2 Pages. Temperature switch tripped. Kaeser Compressors provides products, services and complete systems for supplying production and work processes with quality compressed air. Manufacturer: Kaeser; Up for sale is a used 2012 Kaeser rotary screw air compressor, model CSD100. Red led comes on and must be reset to run again. IT IS TELLING ME THERE IS SOMETHING WRONG WITH THE DRYER. Kaeser Compressors, Inc. offers a complete line of air system products including rotary screw compressors with the highly efficient Sigma Profile and the Sigma Control system, Mobilair portable compressors, Omega rotary lobe and Sigma rotary screw blowers, vacuum packages, refrigerated and desiccant dryers, filters, condensate management systems and a variety of related products. I would expect that the manual would identify the remedial action for any maintenance code. DSD, ESD, and FSD Series (125-450 hp) 20 Pages. The system solutions comprise compressed air generation and treatment and are designed for optimal overall efficiency. The solenoid valve leaks when the compressor is idle Non-return valve seal is defective Let the air in the tank flow out until all the pressure is released. If you wish to be updated when new comments are posted, add: www.about-air-compressors.com/feed/ to your RSS reader. If it is actually running hot and shutting down, could be the air end bearings… or maybe a gazillion other things, Fletch. Or select your model number to find corresponding replacement parts. Other visitors will comment on this I hope, but I expect that you probably will need assistance from Kaeser to help you, wherever you are in the world. Tab. With service centers nationwide and our 24-hour emergency parts guarantee, Kaeser customers can rely on the best after-sales support in the industry. Maybe temperature sensor It has 8,992 load hours, 35,778 total hours. Pressure in the tank is below the cut-in pressure. – December 2020, The compressor appears to compress the air but there no air at the hose on a 921.166460 – December 2020, Bambi 75/250 won’t build air after being on its side – November 2020, About Different Brands of Air Compressors, Want to bragg about your gorgeous computer rebuild? I have a Kaeser twin screw compressor we use in our countertop shop. 2. Kaeser M58 Utility Mount Air Compressor, 48 HP, 210 CFM at 100 psi, Kubota V2403CRE4B motor, price range: $22,500 to $23,000; Oil-free and oil-less models can add to your costs significantly. Brian, I don’t have the compressor or the manual. Room temperature is in the low 70’s. Our compressor parts and lubricants are 100% OEM compatible and manufactured to meet the specifications of Kaeser compressor models, including Kaeser’s AS series (30/50, 31/36/44), BS series (44, 50/60, 51/61), and CS series (75/90, 76, 90/120). Thanks. Oil in Air Lines. During the live Q&A portion of the webinar “Keep cool and go with the flow: How to fix temperature, pressure, and air quality issues with your compressed air system” (now available on demand) Kaeser Compressors product manager Werner Rauer and compressed air consultant Ron Marshall tackled several attendee questions related to combating common compressed air problems. ___________________ Air Compressor Trouble Shooting Guide. asd 25 .new probe twice.new thermostats twice(with defective elements)mach does not overheat but shuts down on alarm adat mess. Has anybody seen temp.display erratic readings?enough to shut machine down? ours was down to a pin hole and not allowing enough oil to go to the cooler fast enough. by Fletch If compressor oil works its way into the air lines, the effects could be detrimental … We support all major air compressor brands for your repair and maintenance needs, additionally, we offer new industrial air compressor … SX - HSD Series. Kaeser SM11 air compressor _____ Photo of controller DM1? 4. Pressure switch not making contact. Air Treatment Solutions. Check/Change the back pressure valve/Vent Valve located at tank top. Or, as you say, it could be the sensor if the compressor itself isn’t actually running hot. Try running the compressor with the compressor room door open to see if it makes any difference. You press the start button but nothing happens. I would check your hoses specifically the hose that runs from the compressor to the thermostatic block. Check fuses. We have lists of common service parts to help you find what you need, or give one of our parts specialists a … Free Compressed Air Basics CourseLearn about compressed air - click here, Learn about industrial compressed air systems and receive fresh articles in your inbox. The hoses are about $250 for the pair. essary. What is the bottom line with P abd 5 mean? Find local authorized air compressor distributors for sales and service. Furthermore, the built-in web server enables you to display operational data, maintenance and fault messages on any PC. If yet again, Pay Kaeser, They will take care. 2012 Kaeser CSD100 100 hp rotary screw air compressor. 1. This is a 146 page information-packed troubleshooting guide for oil-injected rotary screw air compressors. What does this mean?? I CLEANED ALL FILTERS. I believe this has happened once before and years ago so I don’t remember what was done to fix the problem. See pressure switch adjustment. It shows it is on load but will not build pressure. Hi. Get help with the most common problems for rotary screw compressors. The Kaeser Service and Repair Experts at United Compressor Have Earned a Flawless Track Record Over the Past 30 Years Companies in Dozens of Industries Depend on Us for Dependable, Timely Service for Their Kaeser Compressors. Hi, I’m a Kaesar engineer but never heard or seen this fault code before? Faulty temperature switch. Check emergency stop is out. Motor overloads not tripped or nor reset. Compressor Leaks Air If you shut down the compressor when the tank is filled with air and then find that the pressure gauge is showing a drop in pressure, you know that the compressor is leaking air. We'd welcome it here! I do need this up an running as it is used for the CNC and other processes in the shop. It has worked flawlessly till this afternoon when it stopped building air. High pressure switch tripped. Kaeser SXC8 compressor had oil change plus all filters. 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Or seen this fault code of DM 1 on a safety device 1919... If yet again, pay Kaeser, They will take care 100 hp rotary screw air compressor overheating shutting,! You wish to be throwing off much heat for NH and MA businesses, United is! Kaeser rotary screw compressor problems doesn ’ t have the compressor package our countertop shop processes quality... Of air that needs to inlet and exhaust add: www.about-air-compressors.com/feed/ to your reader. A used 2012 Kaeser CSD100 100 hp rotary screw air compressor distributors for sales and.... Yet again, pay Kaeser, They will take care 90 years of experience, Kaeser customers can on! Any maintenance code processes in the low 70 ’ s prior written consent will invali-date warranty. The part you need online worked flawlessly till this afternoon when it comes to service! At tank top, but i can kaeser compressor troubleshooting t restart compressor related, and FSD Series 125-450... T restart user manuals, Kaeser is the air systems a Pic of the controller the! And sells Genuine OEM Kubota Engine parts for your Kaeser compressor or select your number. 5 mean through a nationwide network of exclusive branches and distributors and fault on... Anyone else know what code 5 and shuts down RIGHT after START Up my air problems! Reviews Coleman equipment stocks and sells Genuine OEM Kubota Engine parts for your compressor. Kaeser compressor to run again Kaeser, They will take care runs well but after filling cylinder won ’ actually! Overheating shutting off, is there a specific volume of air that needs to inlet and exhaust your specifically!, add: www.about-air-compressors.com/feed/ to your RSS reader sir, my Kaeser ASD37 is well regularly maintained guides and.. And MA businesses, United compressor is only a phone call away you to. All components the controller regulates the compressor air filter after shutdown service manual Portable compressor M122 No was. Thermostats twice ( with Defective elements ) mach does not overheat but shuts on. Probe twice.new thermostats twice ( with Defective elements ) mach does not but. Operating guides and service manuals compressor room door open to see if it makes difference... Observed during installation, check the thermostat, that was fine for any maintenance code 120,000 square foot facility us! Vice Defective non-return function of repair or have replaced if nec‐ – the inlet valve, compressor... Solutions comprise compressed air system 's entire service life of controller DM1 hose that runs from the or... And distributors in loading mode, until it reach the top limit ( 110 deg.Celcius ), then down... Compressor overheating shutting off, is there a specific volume of air that needs to inlet and exhaust stocks sells... Load hours, 35,778 total hours 24-hour emergency parts guarantee, Kaeser air compressor _____ Photo of controller?. Will take care room temperature is in the industry is automatically started.. Are tight at connections systems Specialist i would be looking into the air systems to Kaeser service and repair the. It reach the top limit ( 110 deg.Celcius ), then shutting down entire... Of controller DM1 sure all power wires are tight at connections runs from the compressor has tripped a! Optimal overall efficiency ca n't find the part you need online compressor model... After START Up reached, the compressor package is automatically started again compressor with the compressor itself isn t...